How to control the size of Panel Mount cable in production?

Panel Mount cables are composed of single or multi-strand wires and insulating layers, which are used to connect circuits, electrical appliances, etc. No matter what kind of Panel Mount cable it is, its wire diameter is an important indicator.

1. Panel Mount cable production

Wire Panel Mount cable is manufactured in a completely different way than most electromechanical products. Wire Panel Mount cable is based on length as the basic unit of measurement. All wire Panel Mount cable starts from conductor processing, and adds insulation, shielding, cabling, sheathing, etc. to the outer periphery of the conductor layer by layer to make wire Panel Mount cable products. The more complex the product structure, the more layers are stacked. The production method of continuous superposition and combination of large lengths will cause any problem in any link in the production process to occur instantaneously, which will affect the quality of the entire Panel Mount cable. Therefore, it is necessary to detect and control the quality of each part of the Panel Mount cable online. The Panel Mount cable caliper described in this article is to detect and control the wire diameter quality of the Panel Mount cable in production. Diameter for online detection and control to ensure the size of each part of the Panel Mount cable in production.

2. How to measure

The Panel Mount cable caliper is a device that can dynamically detect the size of the Panel Mount cable. Install the caliper at the location to be tested so that the Panel Mount cable caliper is perpendicular to the cable. The better the verticality, the better the measurement. Accurately, adjust the caliper bracket so that the Panel Mount cable can pass through the parallel light field of view, turn on the power, and set the Panel Mount cable model and other information to conduct online testing. The Panel Mount cable caliper is a real-time online testing device. It can detect 500 data per second. Once the data is out of tolerance, it will alarm in time. In order to ensure the quality of the wire diameter of the Panel Mount cable, the Panel Mount cable caliper adopts PID adjustment. Control the size of the Panel Mount cable to ensure the quality of the wire diameter of the Panel Mount cable.

3. Panel Mount cable caliper

Panel Mount cable caliper is an automatic online Panel Mount cable diameter detection equipment. The measurement is carried out by photoelectric method, and high-performance linear CCD sensor is used to achieve high-precision detection. The caliper is suitable for Panel Mount cable0.1 The detection accuracy of Panel Mount cable in the range of ~10mm can reach 0.003mm, the detection accuracy of Panel Mount cable in the range of 0.1~30mm can reach 0.01mm, and the detection accuracy of Panel Mount cable in the range of 0.1~60mm can reach 0.02mm.

The Panel Mount cable caliper is specially designed for wire diameter detection. It adopts an incremental PID control system and can be connected to a variety of external devices to form a closed-loop control to ensure the quality of the Panel Mount cable wire diameter in production. The Panel Mount cable caliper can achieve high-precision and high-frequency non-destructive testing and control, and the jitter of the Panel Mount cable in production cannot affect the measurement accuracy. It is a high-performance and cost-effective on-line testing equipment.

4. Conclusion

Wire diameter size is one of the standards for inspecting Panel Mount cables. Online detection and control of Panel Mount cables, especially long Panel Mount cables, can ensure the quality of the wire diameter and avoid a large number of production rates of rejects and finished products.