Panel Mount cable——Benefits of using panel mounting

There are many ways to secure or mount a connector receptacle to an electrical device. The three main mounting methods are panel mount, free-hanging, and board mount. This article will focus on what panel mounts are when to use them, and how they can benefit engineers and users.

Panel mounts are a mechanical feature that can be built into the connector design to plug the connector directly into the electrical device. This type of mount can either be mounted on the surface of the device (device wall) or used as a free-hanging connector for field assembly. Panel mounts can be placed almost anywhere in the product chassis, including.

1. external/rear

2. Internal/front

3. Side mounting

When connecting electrical components inside the enclosure to wires or cables outside the enclosure, engineers typically mount the panel into their system design. To make this connection, the manufacturer cuts a hole in the side of the enclosure wall to allow cables and wires to pass from the inside to the outside connection. This hole can be retained if the installation requires only a one-time connection and the cables or wires are not subject to potential strain. Suppose the cable involves frequent plugging and unplugging or is in an environment that could stress the connection. In that case, it is best to use panel mounting to secure the connector receptacle to the housing permanently.

Benefits of panel mounting

Protection: Reduces the impact on the assembly from strains that could damage the wires, cables, and connectors.

Stability: Stabilizes the connection to prevent the assembly from disconnecting or failing due to vibration, tension, etc.

Usability: Creates a simple, straightforward "plug and play" connection, making the product safer and more user-friendly for the end user.

Tamper-proof: Create tamper-proof connections using specialized mounting hardware to prevent improper use of the device by the public or untrained individuals.

Waterproof: Special materials are incorporated into the design to create a waterproof barrier between the external components and the internal electronics.

Before selecting connectors and brackets, consider all application requirements, including environmental factors that can affect equipment life and availability. Proper installation may require mounting hardware and flanges.

At HKwire, we specialize in off-the-shelf, custom, and retrofit panel mounts, Panel Mount cables, and barcode scanner USB cables for indoor and outdoor applications. For details on the unlimited combinations of materials and configurations available for custom panel mount and connector designs, contact us, and we'll configure a professional connector solution for you!